Hybrid e Hybrid Plus
Reduction of energy consumption between 55% to 78%
Set up time 4 / 5 times
faster than manual setups
Storage
105 ft, 170 ft, 197 ft of capacity
+ 30% business productivity
Customers already using this solution confirm that they have increased business productivity by +35%.
Tailored-made configurations
Choose single or double configuration according to your production needs. We also design ad hoc solutions for every need.
Intuitive and easy to use
The simple and immediate use is within the reach of all operators. Furthermore, ATC SUPERIOR can be programmed in the technical office, or on board the machine.
Connectivity and Industry 4.0
The Data Logger and Production Manager software connect the automatic tool changer with the system and the company departments involved in the production flow.
The efficiency of the hybrid bending machine is combined with the speed of automatic tool set-up, giving life to out-of-the-ordinary performance.
The demand for smaller, more complex and heterogeneous batches requires finding solutions to shorten production times and lower costs.
The smaller the batch, the more the setup times impact on the productivity of the machine and on the production cost.
VICLA ATC system - Single or Twin – is designed to automate and speed-up the setups, for efficiently producing small batch sizes. The system combines one or two hybrid press brakes with an automatic tool changer, allowing for multiple tooling setups, drastically reducing setup times compared to the ordinary manual operation.
REAL TIME ANGLE CONTROL
This solution guarantees the set angle without any additional correction.
The angle control, combined with a database of materials, ensures high work cycles and eliminates manual corrections by the operators.
CLEVER CROWNING
The crowning system is no longer managed automatically by the NC, but the necessary corrections are made in real time for each bend.
The NC manages indipendently the correction of the bending angle, without the intervention of the user, assuring a perfect bend even on irregular material (i.e. drilled or pierced sheets, etc.)
FLEX
Flex ensures the same bending depth, regardless to the length of the sheet.
The CNC receives the data form the sensors on the cylinders. These information are then interpolated to set the correction parameters required.
BACKGAUGE
Precise repeatability
It is solid and robust, equipped with a double linear guide for sliding the references. The brushless motors allow high speed of the axes, allowing high production cycles.
Single or Twin
Hybrid press brake configuration
Full HD Multitouch numerical control
Clever active crowning
Flex system
Lazer Safe IRIS photocells
Angle control
Tool Locator
CAD/CAM Software
Configuration of the automatic tool changer
Capacity 105 ft
Capacity 170 ft
Capacity 197 ft
Automatic die change
Automatic punch change with 180 ° rotation of the tools
System that combines one automatic tool changer with one .SUPERIOR press brake.
System that combines one automatic tool changer with two .SUPERIOR press brakes.
CAD/CAM system capable of:
process two-dimensional files;
create automatic tooling;
simulate the best bending sequence;
send the part-program to the machine's NC.
All tooling and processing data are automatically saved at the end of the job and exported to the management system for data analysis.
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